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RenaultSport Clio 182 Trophy

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8,886
I will shortly be posting up my project thread detailing the journey of my Trophy since I bought it. Please excuse the multiple posts and delays whilst I copy bits across as there's a fair bit to bring over... :D

Oh, if you're not into French hot-hatches then you might as well look away now! :lol:

Cheers!
 
Here's a writeup of my Renaultsport Clio 182 trophy...

SharkyUK's RenaultSport Clio 182 Trophy

My RenaultSport Clio 182 Trophy is a limited editon model (with only 500 having been made) and the following images and narrative depict my ownership and experiences with this fantastic hot-hatch.

Service History and Maintenance

A few details of the Trophy's service history and maintenance/repairs carried out. This section will be updated over time as necessary.

Service History:
  • 1409 miles - Oil change - 29/09/2005
  • 11,466 miles - 12k service - 03/07/2006 (Renault)
  • 24,000 miles - 24k service - date TBC (Renault)
  • 36,352 miles - 36k service - 18/03/2008 (Renault)
  • 41,720 miles - Oil change - 09/08/08 (Rob)
  • 41,720 miles - MOT - 09/08/2008 (Rob)
  • 47,000 miles - 48k service - 10/11/2008 (RenTech)
  • 53,955 miles - Oil change - 26/08/2009 (Rob)
  • 53,955 miles - MOT - 26/08/2009 (Rob)
  • 61,923 miles - 60k service - 28/04/2010 (K-TEC Racing)
  • 70,000 miles - MOT - 14/09/2010 (Rob)
  • 72,600 miles - 72k service - 16/10/2010 (RenTech)
  • 72,600+ (will be documented in future updates...)
For all services and oil changes I have only ever used Oil Silkolene Pro S 5W - 40. The Trophy also only gets fuelled with premium petrols such as Shell V-Power or Momentum 99.


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Maintenance and Repairs:

January 2008 (Renault dealership)
  • ECU bracket replaced (under warranty)
  • Passenger Recaro seat bracket replaced (under warranty)
  • Rear washer jet replaced (under warranty)
November 2008 (RenTech)
  • Health and diagnostic check
  • Broken fog light replaced
  • Underside seal check/inspection
March 2009 (Rob)
  • New boot lock
  • New factory brake discs
September 2009 (Pro-Speed)
  • New full stainless steel exhaust system with 100 cell sport cat (replacing stock system)
October 2009 (Rob)
  • New front-nearside brake slider (to replace broken item)
  • New OEM front brake pads
October 2009 Onwards
  • Future work will be updated as part of ongoing project thread...
In The Beginning...

The Basic Car:

The car was initially registered on 27/08/2005 and I purchased it on 16/08/2007. As standard the car comes with:
  • Cruise Control
  • Air-conditioning
  • Traction Control
  • Fog Lights
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Limited Edition Extras:

The car comes with a few extra limited edition 'niceties', including the all-important number!

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Other notable extras include:
  • Recaro half leather / half suede front seats
  • Lightweight Anthracite Turini Speedline alloys
  • Sachs Race Engineering Dampers
  • RenaultSport Clio V6 255 roof spoiler
  • Front splitter
  • Capsicum Red paintwork
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It was a friend who convinced me to purchase a RenaultSport Clio Trophy. I had always been interested in Japanese performance cars - and still am - but I was hearing good things about the Trophy. So, a very good example was found to be for sale in Malvern and I purchased and picked it up on the 16th August, 2007.
As mentioned, It was a very good and clean example with 24k miles on the clock. There were only a few minor problems that needed addressing (all of which could be easily resolved) - the windscreen was chipped, the alloys had some very light scuffing, the number plate was cracked and it was running a poorly installed aftermarket induction kit.
Here is the Trophy the day after I bought it:

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The First Modifications:

The first round of modifications were simply to fix the issues I mention above. These were:
  • New Windscreen
  • Silvertec Indicators - front and rear
  • New RenaultSport Trophy themed number plate
  • Standard Induction kit re-fitted and the aftermarket item disposed of
Silvertec Indicators - front and rear

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New RenaultSport Trophy themed number plate
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September 2007

In September 2007 I changed the brakes. It was actually a group-buy on a Honda Civic Type-R forum but a deal was negotiated whereby I was able to purchase slightly different components (for the Trophy) but at a discounted price.
  • CRN grooved brake discs
  • EBC Red Stuff pads
  • Goodridge braided lines (red, front & rear)
  • Castrol DOT 5.1 fluid
The uprated lines and fluid were great but the discs and pads were average at best - both from cold and even when up to ideal operating temperatures. The net result was that I swapped these out in March 2008 and replaced them with:
  • OEM discs
  • Ferodo DS2500 pads (front & rear)
I was shocked at the state of the CRN discs and EBC pads when they came off. Considering they had not really been on the car long and had not been abused too much they were in pitiful condition; warped discs and split/disintegrating pads. You can see for yourself in the pictures below.


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It's safe to say I was much happier with the OEM discs and Ferodo's!

Ferodo DS2500's front & rear
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December 2007

So Christmas 2007 rolled around and, again, there were more gifts for the Trophy.
  • Custom painted engine cover
  • Custom made mats
  • Custom made battery cover
  • ClioSport red tax disc holder
  • Personalised carbon fibre keyring
Custom painted engine cover

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Custom made mats
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Custom made battery cover
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ClioSport red tax disc holder
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Personalised carbon fibre keyring
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April 2008

It may have been April but we weren't fooling around when it came to purchasing a set of brand new Turini Speedline alloys (and centre caps). Having agreed to buy them we started out on a 700 mile round trip to pick them up. Any excuse for a drive... To this day these new alloys remain completely wrapped and packaged up as my original Speedline's are still in pretty good shape.
Due to the loss of the front splitter (courtesy of a soft grassy verge on a tight country road) a new replacement item was bought, albeit made from carbon fibre. In my opinion this is much better than the stock item and sets the front end off nicely.
  • Brand new Turini Speedline alloys
  • Carbon fibre front splitter
New Turini Speedlines Alloys

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Carbon Fibre Splitter
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July 2008

In July 2008 I took the Trophy to PowerStation to obtain baseline performance figures whilst she was still in stock form. The idea was that, after the rolling road day, I would start looking to mildly modify the Trophy. Here are a couple of photos on the rollers.

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For a stock Trophy I was quite happy with the result. I was even happier considering the fact that the car was due for a service at the time and it wasn't running too well on the day of the dyno. The dyno graph is shown below:

dyno1.gif


August 2008

August is also my birthday month and 2008's birthday saw more generous gifts for the Trophy.
  • Chrome K-Tec front strut
  • Carbon fibre rear strut
  • Personalised number plate
The increased rigidity did not upset the Trophy's dynamics in any noticeable way and it still likes to c0ck it's leg up like an excited puppy that's about to take a pee! The quality and finish of the struts is top notch so they also look as good as they perform.


Chrome K-Tec front strut
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Carbon fibre rear strut
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Personalised number plate
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November 2008

Despite only having been to PowerStation a few months prior, November 2008 saw me taking the Trophy back there for Rebel Motorsport Club's annual rolling road day. I wasn't expecting any results too different from the previous visit as I had not had any performance work carried out on the car. Below is a video of the Trophy on the rollers.

[video=youtube;-No4qaYgS18]http://www.youtube.com/watch?v=-No4qaYgS18[/video]

Here is the dyno graph from this second visit to PowerStation. Again, I was quite happy with the result for a stock car.

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December 2008

It didn't seem long since last Christmas but Christmas 2008 was here already and Santa had yet more goodies for the Trophy.
  • New engine cover nuts and bolts
  • Samco coolant hose kit
  • Samco induction hose kit
  • Custom made battery cover (to replace the older, tarnished one)
  • Meguiars G220 rotary polisher and detailing kit
Samco coolant hose kit

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Samco induction hose kit
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Custom made battery cover (to replace older, tarnished cover)
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September 2009

I had to wait a while for this but good things come to those who wait... At the end of September my car was booked in with Charlie at Pro-Speed (Cardiff) for a new exhaust system. I knew the sound I wanted, the look I wanted and I knew that Charlie would deliver (based on his previous work and recommendations). However, things never quite go according to plan...

At the last minute I was called away to work in Germany and thus was unable to take the car into Pro-Speed myself. Fortunately a friend was available and kindly offered to help me out by taking/picking up the car on my behalf (thanks!) The first time I saw and heard the exhaust was when she came to pick me up from the airport only a few hours after it had been fitted. The sound was great and it looked great, too... even in the dark night sky.

The exhaust is a full stainless steel system with a 100-cell sports cat. It retains the dual exit pipes but has a 3.5" bore to better fill the holes. A slash cut finish perfectly aligns with the rear end of the car too, making for a system that looks as good as it sounds.

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November 2009

Without a doubt the Trophy has been driving (and pulling) better than it has ever done before and I can only put that down to the new exhaust. Even better is the fact that it seems to be noticeable across pretty much the entire rev range... a fact that was clearly in evidence following our recent Rolling Road day at PowerStation. Below is a picture of my Trophy on the rollers followed by the dyno plot (the dyno plot is overlayed with runs from previous occasions):

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As can be seen in the dyno plot above there has been a slight increase in performance with each visit to PowerStation. The stronger/bolder colour lines are indicative of the recent run whereas the faded lines show the plots from two previous visits.
Here is a video from a recent Club run we did. A few people had asked me what the exhaust sounded like (both inside and outside the car) so here's a video giving some idea of the in-cabin sound. When the weather improves I'll look to get some external video footage too... apologies as the sound quality isn't brilliant (it's a bit muffled!)


February 2010

Another item was bought for the Trophy and I braved the freezing weather to fit it earlier today. It's a new and improved footrest. Between you and me, this little addition adds approximately 25bhp in terms of additional power output. Sssh, don't tell everyone otherwise every man and his dog will be after one... Joking aside, this really sets the driver's footwell off nicely. The standard Renault item (i.e. a black rubber-topped footrest) didn't really cut it and looked a bit cheap. However, the addition of this new footrest remedies that and, as you can see, looks much better.

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As well as the new footrest I fitted yesterday, I also bought a new stereo/headunit to replace the Alpine unit. It's a Kenwood system that is i-Pod, i-Phone and Bluetooth compatible. It also rather handily accepts USB devices so simply plug in a USB stick full of music tracks and away you go. I'm not really into big ICE installs and subs so this headunit should see me good for quite some time. As long as I can tune into my favourite radio stations, play MP3's and CD's, and plug in USB sticks - I'm happy. Now, where did I put my Duran Duran album?

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I just need to read the instructions now to figure out how it works!

March 2010

March is already here and we had our first Club event of the year earlier this month; a rolling road day at GotBoost in Llandow (as asked for by many members in the Club). I wasn't expecting any spectacular results as I had made no modifications to the Trophy over the winter (largely due to spending most of it in Perth, Western Australia) but thought I'd throw it on the rollers all the same.

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Sadly there were a few issues with the rollers on the day (calibration issues) but it wasn't too far out when it came to my time to roll. The dyno graphs are shown below. I'm not sure what was going on with the power delivery as it seems very 'lumpy' and the AFR seems all over the place. Still, I'm not complaining as it was a good day out - a chance to meet up with friends old and new and the car is driving great anyway!

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As always, cameras were at the ready to grab a photo or two. We also improvised and used a bullet cam to capture some footage as we didn't have a video camera available on the day:

[video=youtube;YGzEO5dq8zg]http://www.youtube.com/watch?v=YGzEO5dq8zg[/video]

As I write this, the mileage has just crept over 60k so it's time I contacted Rentech to get it booked in and serviced. I've also got a few more minor updates coming over the next month or two (hopefully) all being well.

April 2010

April has been a bit of a busy month and there have been a few changes to the Trophy over the last few weeks. As with most things performance car related, it's not been too kind on the wallet... but I'm more than happy with the results I've seen from the various work that has gone on recently. Please read on to find out what's been going on recently with the T...
April is the month in which Castle Combe Circuit hold their annual Spring Performance Car Action Day and, as per usual, we had decided to have a Club stand for our members. Obviously I was looking to put my Trophy on display (and wanting it to look as good as possible) but there were a few things that needed addressing. Most notably, parts of the paintwork had started to oxidize very slightly and the red sheen had started to wash out and look more pink-ish. Additionally, there were also a few minor swirl marks that needed attention - although these weren't too bad as the Trophy (depsite being driven hard) does get lovingly looked after! Rather than have a got at cleaning and detailing the car myself I decided to enlist the help of a friend and Club member - James at Ti22 (http://ti22.co.uk).

I booked the Trophy in with James for the day before the show (for a full correction detail) and planned to drop the car off the evening before that. And that's when things started to go wrong!

On the evening that I was to drop the car off with James, I pulled up outside his business premises and promptly kerbed my alloys...! I wasn't best impressed and the grinding sound of Turini meeting kerb was not a pleasant one. A quick inspection followed and the alloys, surprisingly, had a few chunks missing - along with a good few layers of lacquer and Anthracite Turini. Oops indeed. If there was to be some good news, it was the fact that there was a tyre and exhaust place a couple of streets down and the fact that I had a spare brand-new set of Turini's at home. The downside was that it was late and the garage was closed so I'd have to contact them in the morning and see if they could help me out. Leaving the Trophy with James I returned home for the night.

turinis.jpg


I loaded my new Turini's into the Fiesta (our runabout car) and got up early Friday morning to make my way to the tyre and exhaust place. (Thankfully I have a very understanding boss as I should have been in work that Friday morning...) I sat outside the garage and waited for the owner to arrive. When he did arrive I approached him and explained the situation. To be honest, I wasn't expecting a favourable reply but that's exactly what I got! He simply told me to bring around the alloys/tyres as and when I was ready and he'd swap them over to the new set for me. As a result of their help I was back in business - so I think the least I can do is a big shout-out and "thank you" to Beechwood Tyres and Exhausts (Newport, Gwent). Gareth, Dave and Owen - you're all legends! With the tyres and alloys now sorted, I had a bit of a chat with James and then made my way (late) into work. I was very much looking forward to picking up the car later that evening and seeing the results.

I wasn't disappointed when I made my way back to Ti22 that evening for the pick-up. Even under the dark evening sky, the Trophy looked better than ever before. It had a deeper glossy red shine and the Swissvax treatment had worked wonders. I really couldn't thank James enough. Even some of the faded plastics had come back quite nicely, too.

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The Trophy looked great the next day at Castle Combe and the glorious weather made it even better. I was really impressed with James' work and would not hesitate to recommend him. His work is top-drawer and he's a real nice guy as well. With that I'd like to express my thanks to James (http://ti22.co.uk). I'm sure those that saw the Trophy at Combe would agree that it looked pretty good (even if the stone chips adorning the front do give a little indication as to the real reason I bought this car!)

Around mid-April, I contacted K-TEC Racing with a view to having a few items of work carried out on the car (including a 60k mile service). I was very impressed with their quick response and friendly replies to my questions and queries and couldn't wait to get the Trophy down there. It was going to be a long two week wait...

Two weeks later I took the day off work and set off early to make the journey from Wales to Dorset. The weather was good but sadly the traffic wasn't and I soon found myself snared up in stop/start traffic - even at that exceptionally early hour. Thankfully I had allowed plenty of time for this and arrived at KTR in good time. I was greeted by Daryl and soon had a much needed coffee in my hand! Shortly after that, my car was taken into the workshop and I took the opportunity to relax a little as the work was being carried out... (I had planned on getting some photos if possible but my camera wasn't working; I think it was a dodgy lens connection).

So - what did I have done?

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I had the air filter element replaced with an ITG performance element (I thought it was about time I got rid of the old one). I also had uprated engine mounts fitted, including the upper gearbox mount. I had started to notice a fair bit of 'movement' over previous months (and a greater loss of traction when accelerating hard) hence the reason to go with the uprated mounts.

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Engine-wise, I also opted to have the CNC matched inlet work carried out. I'd been looking to have this done for a while and saw no point in waiting any longer! To accompany this the PTFE gasket kit was installed (cylinder head to lower manifold gasket and manifold to plenum gasket). With a bit of luck this will help keep the temperatures down a little and, in conjunction with the port matching, offer a mild performance increase and improved throttle response.

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As already mentioned, I also had the 60k service carried out and had the uprated Powerflex polybush kit installed along with the uprated engine mounts. To cap it all off, I also took the opportunity to have KTR remap the car to make the best of my current modifications (in their new custom-built dyno cell). Being realistic I wasn't expecting too much in the way gains and was hoping more for an improvement in the throttle response (which I'll get onto shortly).

Below is the dyno readout showing the performance gain from the remap.

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As can be seen in the graph above, I've got a nice little increase in both horsepower and torque across the rev range. The increase in torque (coupled with the improved throttle response) made for a grin-inducing drive back home to Wales! In a nutshell, the Trophy is now driving and pulling better than I've ever known it to. When I plant my foot it now instantly picks up and the traction is noticeably improved, too. The biggest surprise was the in-gear difference that the modifications have made; again with the pick-up and power delivery much more evident and welcome. The way in which the power is delivered is also smoother and a quick glance of the speedo suggests that it might be wise to pay more attention to it until I've become more akin to the different feel that the car now gives me.

Sure, the car may have a bit more vibration in the cockpit with having the uprated mounts fitted - but this is a very minor thing and something that doesn't concern me. The car is in great shape, it's driving beautifully and I'm chuffed to bits with this latest round of modifications. What next I wonder...?

A big "thank you" to K-TEC Racing for their excellent service and work (and I hope you don't mind that I used a few of your images from your excellent new website...)

October 2010

Isn't it amazing how quickly time flies when you're having fun? October saw the 72k milestone reached (thanks in no small part to the amazing Scotland Tour I went on last month). Since the last service, the Trophy has been running absolutely beautifully but it had become more evident that it was time for the next service. And, whilst on the aforementioned Scotland Tour, a very strange droning sound had materialised and yet I couldn't quite determine where it was coming from.

As I'm quite fussy as to who works on the car I booked it in with Dave and Mike at RenTech, Portsmouth. Ok, so it's a fair distance to travel (to/from Wales) but their work is great and their prices very competitive... and they're a good laugh, too! So last Friday I booked a hotel in Portsmouth and made my way down in the evening. Having arrived at the hotel I parked up, showered and grabbed a taxi into town to meet up with a work colleague/friend and would eventually arrive back at the hotel in the small hours of the morning.

Surprisingly fresh and awake I took the car into RenTech Saturday morning, had a brief chat with Dave (mentioning the droning sound) and then went off wandering to find some breakfast and kill a few hours. My instructions were simply to service the car (including the new belts) and to fix any little niggles they came across (such as perished manifold seal, etc.) They were going to ring me if anything expensive or unexpected turned up...

...and it wasn't long before I got a call from Dave! I wasn't far away from the garage so agreed to return and to meet up with Dave and Mike to discuss the issue they'd found - i.e. the source of the droning sound. To cut a long story short, the problem was the rear wheels (especially the NSR). The rear wheel bearings should have had disk spacers fitted and clearly these were not present. As a result, there was an awful lot of play on the rear disk. Obviously this had knackered the rear wheel bearing and, to paraphrase Mike and Dave, they had never seen a bearing in such a fubar'd state. Not good. It was not safe to drive. On top of this, they could not get the spacers delivered and fitted until the Tuesday. I would have to leave the Trophy with them and return Tuesday.

Without further ado I hired a car from the next door hire place (it was cheaper to hire a car for 4-5 days than to catch a train!) and returned on the Tuesday. By now the T was in perfect health and I was desperate to get back into the driving seat! I paid the balance and was soon comfortable in the Recaro's and ready to head home. The drive home was fantastic - smooth, pulling like a train and - best of all - no creaks and rattles (apart from the cabin vibrations due to the uprated engine mounts).

The work carried out was:
  • Oil and filter, gearbox oil, pollen filter
  • Brake fluid, engine coolant
  • Spark plugs
  • Forte fuel treatment and engine flush
  • Cambelt change
  • Accessory belt change
  • De-phaser pulley change
  • NSR bearing and disk spacers
  • Exhaust manifold-to-cat seal
Once again, a big thanks to Mike and Dave at RenTech for their great work and for looking after both me and the Trophy.


Thanks for looking. More updates as and when they happen...
 
March 2011

And so I find myself now well into 2011 and without an update for a few months... shameful.

It's been a hectic few months with one thing or another and the Trophy has been somewhat 'neglected' I'm afraid to say. Ok, so perhaps 'neglected' is too harsh a word; perhaps 'has received less attention than normal' would be a more apt description. As a result I decided to give her a bit of a quick clean, polish and wax as the winter had not been kind to her. So I set aside a handful of hours the other weekend and - in all fairness - she scrubbed up really well. The paintwork definitely needs to see some clay over the next month or two but overall it's not in bad shape (ignoring the bits that are turning pink - such as the door handles!)

On closer inspection it's quite annoying to see the extent and size of some of the stone chips I've picked up over the winter. I've a new dent in the bonnet and a huge gouge on the roof! Oh well - the car was bought to be driven so these battle scars are testament to that I guess. Heh heh. I did notice a short while back that I had a large build up of grease and general 'not nice' stuff around the wheel arches and all over the alloys; potentially another CV boot split. And it certainly looks that way. That will be getting fixed very soon though.

Here she is following the recent clean, polish and wax (only one pic as it's a driveway shot!)

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Not too shabby I don't think. I still do that thing where I park up my car and, as I'm walking away, turn around to take a quick peek back at it... After several years of ownership I'm still absolutely loving the car.

Anyways, I dropped the car off at K-Tec Racing this morning to have a bit of fettling done, the flux capacitor fixed and also to address the driveshaft / CV boot issues. They need to keep the car in for the week so kindly let me borrow one of their RenaultSport Clio 172's. The 172 is really nicely setup and I enjoyed driving something different for a change - something that still had a bit of oomph for when the urge became too much. This will do nicely until I can pick my Trophy up next weekend!

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The journey there and back was what you'd call a journey of two parts (obviously!) - "there" and "back." Both journeys were the same route and took in some lovely back roads through Somerset / Wiltshire and over into Dorset. The journey back was a little boring as - by the time I was making the return journey - the traffic was quite busy and folks were out enjoying the nice weather. However, the journey there was absolutely amazing... one of the best enthusiastic drives I have ever had. The sun was rising, the views stunning and the roads beautiful and flowing in places (with some great hairpins along the way).

As good as the 172 is I can't wait to get the Trophy back... :D ...and to slip into those lovely Recaro's.
 
March 2011 (continued...)

Oh, where to start...

As some folks (or those who read my previous few posts) know I recently had ITB's fitted to my Trophy. It was something I had wanted to do for some time but - obviously - it took some scrimping and saving to finally pull together the pennies to get it done. I had actually thought about going down the supercharger route but, for various reasons, I decided not to - primarily because I wanted to keep the Trophy as a "Trophy" and retain the NA characteristics of the engine (plus I could not justify the additional step-up in cost). Hence, ITB's were the way to go; especially given the sort of driving I enjoy with Rebel Motorsport Club and the various events and drives I'm involved with throughout the year (not to forget the spur-of-the-moment weekend blast now and again).

But before I embark on the rest of this story and bring things up to date, I need to go back some three and a half years to the point at which I purchased the Trophy. It likely has significance on the events of recent days...

I purchased this wonderful car back in August 2007 and it was in fantastic condition. The only two negatives were that a) the brakes were knackered as the car had been stood for a while and B) the engine bay had a very ill-fitting Hillpower induction kit fitted (which had been somewhat cannibalised to fit, although the rest of the engine appeared mechanically sound). A test drive was taken and the car was purchased - no real issues whatsoever. The brakes were replaced (new pads and discs) and the Hillpower kit was removed and the standard airbox and setup reinstalled. This actually resulted in a mild performance increase (which did not surprise me given the state of the Hillpower "bits".

Despite the relatively good performance of the car (I'm talking engine performance rather than handling characteristics) it was not quite there. In all truth I didn't notice this as I had never driven a Clio Sport 172/182 before and was simply enjoying it as it was. However, a good friend of mine took the car for a spin - on quite a few occasions - and realised it wasn't perhaps quite as it should be. She had good experience of the Clio Sport 172/182/Trophy range to this point and I valued her thoughts on this so, naturally, was somewhat dismayed to hear that it wasn't quite living up to the performance of other stock Clio Sport's out there. It wasn't bad but she mentioned it didn't pull like she expected it to; nor did it have the urgency she expected when burying the loud pedal. A little further down the line this was confirmed by another good friend of mine who also knows his Renault's and engines (having worked in motorsports as both a mechanic and race driver in his earlier years). He also commented how lethargic it felt in comparison to the cars he had driven. Again I was a little disappointed but I couldn't be too upset as very often it would embarass far superior cars despite not perhaps being quite at the level it should be.

Over the next three and a half years I steadily modified the Trophy to get it to where it is today and can honestly say that I have enjoyed each and every mile in it... even if it hasn't perhaps lived up to the performance levels that it should. I had no complaints, no serious problems and the car is probably far more capable than I'll ever be. It's been lovingly looked after and will be in my garage permanently as a keeper. With that in mind, it brings us right back to today and the decision I made to go down the ITB route...

Having had experience of the K-Tec Racing DTH ITB kit on a friend's Clio Sport 172 (and the fact he'd been running it for some time with no problems) I decided to contact them and arrange to get the work done. I had previously been to K-Tec Racing for other work and could not fault their courtesy, customer service and for generally keeping me up-to-date on how things were progressing. They took my car in on the 12th March and kindly loaned me their 172 for the week whilst the work was carried out.

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It was with a fair amount of excitement I returned on March 19th to pick her up! After exchanging pleasantries and settling the bill I was given a rundown on the work carried out and the difference I would need to be aware of compared to the stock F4R engined Trophy. No major issues there and so I took receipt of the dyno plots. Being a fairly level-headed sort of guy (old!) I had fully realistic expectations of the sorts of gains I was likely to get from the ITB's but was still surprised at the relatively low figures I was seeing. I was told that the K-Tec Racing dyno setup was very conservative but still remained a little disappointed (although the sound made me feel a bit better!) In all honesty the gains shown were healthy and I was assured that they couldn't feasibly squeeze anymore out of it; just my personal disappointment souring things a little. As I drove away I wasn't unhappy at all; it sounded beautiful, the throttle response was instant and the performance markedly improved. By the time I was home I was grinning from ear-to-ear and about 65 quids worth of V-Power lighter in the wallet. My disappointment had partially vanished.

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Last Thursday I went with my club for an exclusive trackday at Llandow (sadly I wasn't running) and was showing-off the new shiny bits I now had on the Trophy. I had some great feedback and positive comments but the issue of the somewhat low results cropped up again. Something wasn't quite right. The car was running fine and better than ever before but still that result bugged me... and the comments that my friends made those three and a half years ago came back to haunt me!

As it turned out I was contacted by a good friend of mine (who shall remain nameless but nonetheless receives my thanks and gratitude) who has experience of ITB's and the related gubbins and we chatted at length about the setup, the potential issues and how I might look to resolve any problems that may exist. After a day or two of chatting, hypothesising and generally chewing the fat I decided to take a roadtrip to see Matt at Tour-De-Force in Cambridgeshire. It was a fair trek from sunny South Wales but I spoke to TDF on the phone and they very kindly got me straight in yesterday (28th March) to take a look at what was going on. Considering how busy Matt and the team are (with the race season kicking off big time) I was chuffed they could fit me in and naturally I'm very grateful.

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I left the keys to the Trophy with Matt whilst my partner and I took off for a few hours in Matt's 172 Cup... which was nice... and the smoothest Clio I've ever driven :)

Returning several hours later I was greeted by Matt and he kindly took the time to explain what he'd done and the things he had found whilst looking for potential problems with the engine. He had both good news and bad news; the good news was that the car was not in danger of exploding (phew!) but the bad news was that there was indeed an issue with power loss. At this point he then proceeded to show me the results of the compression test... ah bugger. That immediately answered the question as to why the Trophy never felt "quite there" and is likely the reason it's felt that way since I bought it! (Yeah, I'm kinda embarrassed I didn't think of it but I'm no techy when it comes to engines I'm afraid...) It also explained why I got a figure in the 150's when the Trophy was put on the dyno at K-Tec in the first instance. Cylinders 1 and 3 are ok but cylinder 2 is not well and cylinder 4 is not well at all. Despite the compression issue Matt made a minor tweak to the map that improved the cold start situation somewhat.

In terms of the ITB's I can't complain as they appear to very well built and put together. However, I have my concerns over the choice of filter. As well as the bad news upon my return to TDF I was also greeted by trumpets full of disintegrating foam and Matt had kindly taken the time to clean everything up for me. This was frustrating given that they had only been on the car for 9 days. Sadly, the foam components also don't hold up higher in the rev range and the filter gets sucked right up against the trumpets. Below you can see the extent of the problem:

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Despite the above issue my early impressions of the K-Tec DTH ITB's are very good. The filter is being replaced next week with an ITG sock and a custom-made back plate to prevent the trumpets becoming fouled.

The good news and the bad news remain however (albeit in a different context). The good news is that Matt has kindly been able to squeeze me in on the 7th and 8th of April to get it fixed. The bad news is that it's an unexpected and hefty blow to an already lightened wallet! As I am often reminded that "you only live once and you can't take it with you" I have bitten the bullet and decided to go ahead with the following, courtesy of TDF:
  • Valve seats recut
  • Acid dip
  • Skim
  • Cylinder head pressure test
  • Full cambelt replacement along with all fasteners
  • New ITG filter with custom-made backplate
  • Dyno and remap to suit the now-health Trophy :)
I look forward to Matt doing his thing on the soon-to-be-healthy Trophy and driving a car back to Wales with some noticeable improvement in performance. I am genuinely excited!

A big thanks to K-Tec for supplying and fitting their ITB kit, to TDF for their time and expertise in checking the map and the diagnostic/compression testing, etc. (and the forthcoming work) and to my mate who I chewed the fat with in terms of where to go and what to do once I'd decided to go down the ITB route. A special thanks to my partner, too, who had to put up with my moaning and general grumpiness once I'd found out what the problem was and also for keeping me company throughout the day.

Thanks to you, too, if you've had the patience to read through this... I salute you!
 
April 2011

And so the story continues... picking up on the woes of the last few weeks. Grab your comfy slippers and a cocoa as this might take a while! :D

Following on from the problems detailed in my last big update, I took my Trophy back into TDF to have the problems fixed - i.e. the lack of compression and resulting low power output. Arriving early on a Wednesday morning I left the car in their capable hands and kindly got picked up by my uncle who lived nearby. Due to the increasing costs and distances travelling between South Wales and TDF I had decided to spend 3 days staying with my relatives as it worked out cheaper than hotel, hiring a car or making several train journeys. It was agreed that I'd pop back on the Friday evening and pick up the Trophy.

During the few days that the car was with TDF, it became apparent that things were a bit of a mess. Matt kept me updated on what was happening and what they had found and the bad news was that - basically - the head was in a heck of a state. I do believe Matt even mentioned "fubar'd" at one point! It was no wonder that the car was significantly down on power and that there were issues with the compression; valves were not seating correctly among other things. It wasn't going to be cheap to fix but the Trophy is a keeper and to have it back running as it should be was going to be worth the expense.

Even so, If I'm being completely honest, I was left feeling very, very disappointed that K-Tec hadn't highlighted the fact that my car was so low on power when I had the ITB conversion carried out. They kept me up to date with what was happening and how they needed to replace the auxiliary belt, etc. but there was not a single mention that my car was running low on power - i.e. pulling only in the 150's bhp. (Bear in mind this was pulling in the 150's and it was mildly modified with matched inlets, exhaust, PTFE gaskets, performance filter and an earlier K-Tec remap). My disappointment was deepened further when it became obvious that a pressure test had not been performed (despite the low reading) and work had gone ahead with the conversion regardless. If I had been aware of this issue I would not have gone ahead with the ITB's and opted to get the problems fixed first, and saved up for the ITB's at a later date. Sadly it was too late for that. When I picked up the car a week later I was presented with the dyno graphs... and perhaps I didn't manage to hide my disappointment as well as I thought? I was told that the K-Tec rollers ran "extremely conservatively" hence the low result. Having just spent a significant amount of money I expected my ITB'd Trophy to be running more than a few bhp above what a stock ClioSport 182 runs! It's a shame as I've not had issue with K-Tec in the past but this has really put me off and I won't be going back.
Getting back on track (no pun intended), Friday arrived and I spoke with Matt regarding the progress on the head and associated work. It sadly became apparent that there was no way it would be ready for me to drive home Friday evening. In fact, a couple or three extra days were needed to get things fixed properly, put back together and tested / calibrated. That left me with a small dilemma as I was now stuck in Cambridgeshire with no means of transport and I had to be back home that night as I had friends staying at my gaff in South Wales. On top of that, I also had to get back as the next day was Castle Combe's Spring Action Day and I was due to be there with Rebel Motorsport Club. At that point a knight in shining armour descended and offered a solution to my dilemma (it was actually Matt but let's not ruin the illusion...) What can I say? Matt very generously offered me his stripped out 172 Cup for the weekend! I was extremely chuffed because otherwise I would have been completely up poop creek without a propulsion device. (Please forgive all my Matt 'brown-nosing' but he's been an absolute star throughout!)

I made it safely home late that Friday night (as did the 172 Cup!) and I was greeted by my good friends upon arrival. A few hours later and we were waking up and making our way to Castle Combe for the Spring Performance Car Action Day. Without a doubt I had to admire the loan 172 - it was sooooo smooth to drive; the smoothest Clio I've driven by far. Arriving at the venue I parked it up on our Club stand (no, I did NOT track it!) and you may well have seen it if you attended the event.

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After a good day at Combe in scorchio sunshine I helped clear and pack up our Club stand and waited until everybody had said goodbye and safely left the venue. Once I was happy that all was well I got into Matt's 172 and began the journey home. And that's when things went wrong. Having just pulled out onto the A46 near the Cross Hands (I'm sure many folks know it) the car gave a judder out of the blue. I immediately pulled off onto a nearby sideroad and looked to pull into a gap at the road side. However, I didn't make it; the car gave a massive judder and came to an abrupt stop. The clutch seemed to work but it was apparently stuck in gear. Even with the gear shift in neutral it would not roll... As a result, it was a nightmare trying to singlehandedly push the car to the side of the road whilst fully depressing the clutch pedal. Good job it's a relatively light car and stripped out otherwise I fear the task would have been all the more difficult.

Naturally I felt absolutely sick, almost to the point of losing my Combe burgers on the grass verge. Matt had been kind enough to let me borrow his car and now here I was with his broken chariot. To make matters worse, I was unable to get in touch with Matt to tell him the news and to profusely offer my sincere apologies. Unable to reach Matt, I called my girlfriend to tell her I'd be late and then decided it would be a good idea to call the AA before my mobile phone completely ran out of battery. Luckily I only had to wait about an hour and a half and I was collected by a local recovery service (cheers Clive!) who ferried me and the 172 back to my pad in Wales. (Incidentally, Clive had just been dealing with the Tesla that had been at Combe and had ended up nestling on it's roof a short time after leaving the venue... oops...) The good news was that Clive also ran a recovery business in his own time and he kindly offered to ferry me and the car back to TDF a couple of days later on the Monday. A price was agreed and all I had to do was arrange the time off work and contact Matt to let him know what had happened. I finally contacted him Sunday evening and he was amazingly calm about it. I agreed to get the car recovered back to him the next day (Monday, with me tagging along for the ride) and to have my Trophy taken back on the same truck - might as well save the fuel seeing as I was paying for the recovery anyway!

Monday arrived and I was collected along with the 172...

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We made good time and arrived at TDF in the early afternoon. My trophy was in the final stages of being put back together and was due on the dyno later in the evening. I hung around and watched a few different cars on the dyno and was grinning from ear-to-ear when the Trophy made it's way over from the workshop. It sounded a LOT different. It was actually sharper, harsher and more like ITB's should be. Within moments it was on the dyno and Matt began to do his stuff. Below is a quick 'n' dirty video - it's very poor quality and doesn't really do it justice but I thought I'd share it anyway...

[video=youtube;f14ABZOiZJU]http://www.youtube.com/watch?v=f14ABZOiZJU[/video]

The good news is that the Trophy pulled 200bhp on the dyno with a healthy mid-160's lbft. Much, much better. And the sound... I can't get over the difference in sound between the time it went in and what I was now hearing. Loved it! But... things then went a bit wrong again. (Have you noticed a recurring theme here? LOL!) Shortly after the above video was taken, Matt was performing a few mid-range tests to check out the mapping and calibration when oil began to leak onto the dyno. (BTM Fred was in attendance at this point and I must apologise for not saying hello properly as I never twigged who it was until afterwards... sorry mate!)

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The guys rolled the Trophy out and took a look... A few minutes later... dagnabbit, the cam seals had failed. It was now getting late on Monday night, my Trophy was not going to be ready and I had to again get back to Wales for work the next day. It was lucky that the recovery driver had hung around all day so I jumped in with him and he gave me a lift home. Due to work and personal commitments it would be the following Sunday before I would be able to pick it up... I was still feeling pretty cut-up about Matt's broken car but he was still calm about; despite informing me that it looked like it was the diff that had gone pop. Fair enough, it was one of those things but I still felt bad.

Eventually, Sunday arrived (last Sunday) and my girlfriend very kindly offered to drive me over to TDF to collect the car. Well, I say "drive me over" but I actually drove over myself in her car. Any excuse to get behind the wheel of her Type-R; and what a cracking car it is, too. Mmm, that gear shift is sweet. And so refined compared to the Trophy. Anyways... Matt had been busy trackside at Silverstone with various cars so we agreed to turn up in the early evening to collect it. Upon arrival the Trophy was sat waiting for me, idling over with a nice little burble thing going on. Paula and I spent a bit of time chatting with Matt (including a few potential future upgrade options for the Trophy) before starting the long journey home - and this time with my Trophy. It had been a long time coming. And was it worth it the wait...?

...definitely! The drive back was "fun, entertaining and interesting" and the Trophy was pulling like a train compared to what I was used to. Smoother, significantly more powerful, harder-edged sound, improved throttle response, the odd pop and bang... beautiful. I had to take a few photos when I got back home. Ooh - clean and shiny!

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At the time of writing (as seen in the pics above) I am still running the crappy and self-destroying K-Tec filter. It is making a hell of a mess and I'm reluctant to run the car too much until I get a replacement sorted. The good news is that Matt has ordered me an ITG solution and has machined me a custom backplate to fit against. No more disintegrating foam filter and no more filter impeding the trumpets when the foam bumpers get compressed under heavy load... I can't wait to get the new one on to be honest.

So - briefly - what was done?
  • Cylinder head - and reconditioning of components
  • Acid bath dip
  • New valve guides
  • All valve seats recut
  • Head skim
  • Cylinder head pressure test
  • New pulleys, belts, tensioner and seals
  • Replacement of coolant (Motul Inugel)
  • Dyno runs (calibration / mapping)
  • Replacement custom ITG filter (will be arriving soon)
  • Custom machined backplate for filter (will be arriving soon)
Anything else?
  • Recovery of Matt's 172 Cup :D
I can't thank Matt and the guys at TDF enough. They are extremely busy and bent over backwards to try and get the Trophy back to me as soon as they could. Obviously this was delayed somewhat by the sequence of unfortunate events and the fact that the head was in a bad way - but I am grateful and appreciate their efforts and top-notch work. It's fair to say that they have a new fan. It's good to know that there are at least one or two reputable folks / companies out there who you can still trust with your pride and joy.

I think I'll leave it there for now - thanks for reading. :D
 
May 2011

Just a quick update this time...

This is what happens when driveshafts let go (or the CV boots split) and grease gets caked and baked onto your alloys. What a mess!

However, the first problem I encountered was getting the wheels off the car. The muppets at the local tyre place had put them (the nuts) on WAY too tight and consequently I could not move them, not even with a longer bar. In fact I ended up breaking the jack and bar that comes with the car as standard as they weren't able to withstand the forces applied. A quick trip to the aforementioned tyre place and they were loosened before being tighthened back up to 105nm as per Renault's guidelines.

Back at home I was finally able to get the wheels off for cleaning.

As you can see below, it was not just a case of a few grease spots here and there. There was a thick layer of grease around the whole inside of the alloy.

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A quick rinse down was certainly not going to be enough to remove any of the grease. I tried it and was proved right. :lol:

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Wonder Wheels would not even begin to touch it (which I used carefully due to it's somewhat acidic nature). So, I tried a small sample of Meg's Super Degreaser and let it dwell for a while. Even this did not remove much of the grease.

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Large grease deposits were still evident as can clearly be seen in the photos.

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In the end I resorted to grabbing a few pairs of latex gloves and literally spent a few hours removing the grease by hand; carefully using my fingers to scoop away the worst of the gunk. After a while things started to look a little better and the Super Degreaser began to work much more effectively (which reminds me, I must get some more).

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After a lot of elbow grease (no pun intended) I treated the alloys to a final thorough clean and rinse before applying a liberal amount of wax/sealant to protect them. Considering the state they were in, and the abuse they've taken recently, they came up quite well.

Finally, the wheels were put back onto the car and her shoes were looking a bit cleaner than before the ordeal!

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Time to join a detailing forum and see what they recommend for degreasing alloys! :D
 
Sadly the decent weather still hasn't returned to these parts but nevertheless I popped out the other day in an attempt to grab some video footage and audio of the ITB's and exhaust on my Trophy. It's the first time I've used the GoPro Hero HD (kindly on loan from Murray) and I wasn't sure what the quality would be like.

To be honest the daylight was quite poor but the camera did a great job. But I think I'll need to experiment more with the sound as it's really difficult getting a good quality sound pick-up. Anyways, here's the video... (for the record, the dual carriageway is NSL and no silliness or excessive/illegal speed runs were carried out!)

[video=youtube;nx_t93mQyZo]http://www.youtube.com/watch?v=nx_t93mQyZo[/video]

Hopefeully I'll get some better audio next time. :D

EDIT: Please excuse the uncharacteristically filthy car... :oops:

Paula and I went for a gentle drive out on Sunday and I again tried to get some decent footage with the GoPro HD Hero that Murray has kindly let me borrow. The aim was to try a different camera position and - hopefully - capture some decent audio of the ITB's.

:cry: Unfortunately I'm still getting too much wind noise even despite the rather loud sound the ITB's make. The only thing left to try is literally mounting the camera on the bonnet right next to the trumpets...

As the wind noise was excessive I decided to add an audio track over the top instead and that didn't help... :lol:
Anyways, here is the video...

[video=youtube;QMAUv__AZ50]http://www.youtube.com/watch?v=QMAUv__AZ50[/video]
 
RESULT!

Heh heh... I finally managed to get some half-decent sound of the ITB's and exhaust after a little experimenting...

The first step was to create a wind-shielding mechanism around the mic. This was easy... 3-ply tissue to cover the mic and act as a filter! :lol: The second step was to locate the camera right next to the ITB trumpets; the thinking being that the louder noise would simply drown out excessive wind noise. And thankfully it seemed to work reasonably well.

The new video is below. Please excuse the poor light in places (I was heading into the sun) and the filthy exhaust pipes. And please excuse the poor choice of roads again; I didn't want to venture too far as this was more an experiment than anything.

[video=youtube;P7WTDFS4POA]http://www.youtube.com/watch?v=P7WTDFS4POA[/video]

Cheers,
Andy
 
August 2011

It's been a while so time for a little update...

Over the last few weeks I have noticed that the Trophy hasn't quite been running as well or smoothly. Sure, it is still much better than it used to be pre-ITB's but something isn't quite "there" at the moment. On top of that the idle has become a little lumpy and, under partial throttle, the drive has also become considerably more lumpy. After asking around it would seem likely that there could well be a faulty sensor and/or the ITB's are in need of balancing...

Even so, I decided to take it along to a rolling road day that was held recently at Circuit Motors, Castle Combe. I was invited by Russ / BSE Motorsport and thought I might as well pop along. I wasn't expecting great results and - to be honest - I was disappointed later in the day when I got my results. More details on that later.

As things currently stand I am still running the filter that came with the ITB's. I have been asking around and looking for solutions from various places but correspondence has got nowhere and/or places don't currently have anything available that can help?! To be honest it's a bit frustrating as I'm still not happy running this filter and the following photos show why. This is the build-up of disintegrating foam after only 4-5 weeks of use.

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Just a couple of other quick photos... You can see the slight oil seepage I'm experiencing from the rocker cover but this hasn't become anymore serious and is just annoying more than anything. I'll look to get this fixed and sealed properly soon.

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The good news is that there looks to be a new two-piece filter solution on the way soon so fingers crossed that arrives sooner rather than later. This is being developed and supplied by K-Tec, from whom I'll also soon be acquiring the GEN Tuner Light software and connector cable for their GEN90 ECU.

So... what of the dyno day? What was I expecting? Having had my Trophy remapped by Matt at TDF I was looking for somewhere around about the same figure I'd got on TDF's dyno (although I appreciate dyno's can and do differ significantly). Even taking into account a potential considerable difference in dyno calibration I couldn't help but feel disappointed with the eventual results. The images below show the story of the dyno day.

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As can be seen in the image above, the Trophy only managed to pull just shy of 190bhp and a rather poor 154 lbft of torque. Whilst the bhp was a litte disappointing the torque figure was extremely disappointing! Driving the car suggests that the actual torque level is somewhat higher but obviously I can't say for sure!

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The image above shows the results of the 4 power runs. By the time the 3rd and 4th runs were being done the engine temperature was extremely high; seemingly the ITB kit I'm running pumps out some serious heat! Whilst the lines aren't too bad the power does seem to peak a little early before dropping off (whereas I'd have expected it to keep pulling) and the torque does appear low.

Looking further into the results...

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The above images simply show (again) the power at the fly and the wheel, as well as the torque.

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The afr is interesting. The dyno operator stated that it was difficult to get a good reading what with the dual exit exhaust but it does appear to be running a little lean in places. As it doesn't seem too bad in terms of real world driving and performance I am not going to worry about getting a remap until I get my next planned round of mod's sorted out.

Later in the afternoon, Russ kindly offered his time and the use of his garage facilities so that I could check over some 'issues' that I believe I'm having with the car. Especially useful seeing as my MOT was all but upon me.

The first thing I wanted to get checked out was an oil leak; it was making a bit of a mess in the engine bay and on the underside of the car yet it wasn't obvious where it was coming from. It wasn't the leak that I'd seen from the rocker cover.

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After a while Russ found the problem... the oil breather pipe wasn't actually connected! As a result oil was simply seeping down through the engine bay and spraying up and along the underside of the car. Messy.

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Next up was that old familiar friend... the CV boots. Yet again the CV boot clip had failed so it was promptly repacked with grease and re-clipped. Hopefully this will last a little longer as it's the 4th time it's been done. They really are a poor design (or so it would seem).

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The other major issue I've been having recently is with the handling. Or rather with the crashy suspension. I suspected it was due to the fact that the Sachs needed refurbing. Even so the driveshafts, etc. were checked just in case. Fortunately everything else seemed to be in order, although I did notice this (above) where a bush appears to be popping out the driveshaft? Is this normal or does anyone recognise it as a problem that needs fixing?

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The other thing that was found was the perished lower gearbox mount; which can be seen clearly in the photo above. This will be fixed soon along with a few other things.

So where am I planning on going from here? Well, clearly there are a few things that need addressing. Firstly, the oil breather issue is a nuisance but thankfully Russ came up with a solution that works perfectly well for now. The Samco pipe has been 'fused' with a slightly smaller diameter piping section that better fits. The oil breather itself has also been relocated to a different part of the engine bay such that there is no longer an unpleasant smell in the cabin when using the heaters, etc.

Secondly, the Sachs dampers. I threw my keys to Russ so that he could take the Trophy out for a spin; thought it would be a good idea to get his opinion on how he thinks it's driving performance-wise (bearing in mind my disappointing dyno result earlier in the day) and also the crashy suspension. He returned later with a grin and confirmed that there wasn't too much wrong with the performance... as a rather annoyed M3 driver found out. :p However, he did agree that it was very likely the dampers were in need of a refurb.

Finally, future modifications. I have decided to go down the uprated cam route and plan to save up and get some Schricks installed as soon as funds allow. I also still intend to get the aircon removed, too.

As always, thanks for reading. Oh, and the Trophy passed its MOT earlier today... although it took a while to get through emissions testing!!!
 
It was another eventful week last week... and YET AGAIN bad luck has struck and I'm STILL waiting to get my Trophy properly fixed. To be completely honest I'm just about at the end of my tether now having thrown the best part of 8.5k at the Trophy over the course of the last 10 months. :cry:

So what went wrong this time?

I was booked in with BG Motorsport last week on Monday and Tuesday to get my Sachs rebuilt with the adjustment conversion (so that they are now fully adjustable and not 'pinned' to factory setting). I dropped the car off Monday at Silverstone and made my way to a nearby Travelodge for an overnight stay. Unfortunately I received a call Tuesday stating that the rods were scored and new items were needed. Thankfully I had expected this and had the fund to cover as necessary. However, from a previous conversation I was under the impression that all the parts were in stock... sadly it wasn't the case. Parts had to be ordered and shipped from Germany so instead of picking up my car on Tuesday, I finally picked it up Thursday morning.

Unfortunately this meant I had to cancel additional work that I had booked the car in for the remainder of the week. As you can imageine I was pretty pi$$ed off and had a bit of a rant at the guys at BG Motorsport. (Hands up I did later apologise as in hindsight I was a bit too blunt and it was simply the straw that broke the camels back what with all the setbacks). The guys at BG Motorsport did come good, accepted my apology and the car is driving beautifully. Better than it has ever done in fact. It suits my driving style perfectly and is without doubt the sweetest handling car I've ever had the pleasure of driving.
Through the (arguable) beauty that is Facebook friends of mine, living near SIlverstone, heard of my situation and kindly picked me up and let me stay for a couple of days with them whilst the car's dampers were being done. Naturally I went ahead and cancelled my outstanding reservations with Travelodge for the rest of the week as I'd no longer be needing them... to which Travelodge stated they were unable to refund me! Because it had gone past midday and because my bookings had been made in a single transaction ALL my bookings for the week could NOT be refunded. So - more lost money then? Sod that... I'm currently chasing that up and looking to get my money back as I think that is wholly unfair and would warn potential Travelodge seekers to beware.

At this point I still find myself in a position where my new ITB filter solution is ready and waiting for me (I should have got it last week), my ITB's still need servicing and balancing, ECU update and software to be acquired, general service is needed, new brakes need fitting, lower gearbox mount needs replacing (it's broke completely) and a plethora of other little niggles that all should have been fixed last week.

Thanks for listening - rant over. I'm a lot calmer now. :D I'll try and get a few piccies for the next update and hopefully some more positive news!
 
October 2011 (Update)

Time for an update...

Having had the ITB's balanced and a new two-piece filter fitted, things are finally looking up in that department. It's running a lot smoother, fuel economy seems a little better and (in my opinion) it just looks better. It also seems to be much better made than the "filter of death" I was running previous and it even sounds better. Here she is:

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Please excuse the cr&ppy driveway shots but I'm trying to keep mileage to a minimum until I get the outstanding issues fixed.

Here it is again.

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And again.

filter03.jpg


However, it's not all good as you'll no doubt know if you've had the time, patience and/or inclination to read my previous posts! First of all, the engine seems to be breathing very heavily. This is quite concerning and obviously I'm keeping an eye on it. I will likely fabricate a simply catch-can and cable tie the breather pipe into it to see just how much is expelled. In the meantime, here is how things currently look. The gunk and oil you see is from the last month or so (since I last cleaned it). As you can see it seems fairly bad (at least in my - admittedly inexperienced - opinion).

breather01.jpg


Hmm, ok - perhaps the image (above) doesn't seem that bad having just looked at it again but I can assure you the amount of oil coming out of the pipe is more than I've seen on any other healthy-running vehicle.

Also of concern are the oil leaks. These have become progressively worse (not that I'd have expected them to miraculously fix themselves) and thankfully a chat with Matt at TDF means that my Trophy will soon be back with them to be fixed. They have had my car before and know it well so hopefully the guys can do their stuff and she'll be back as good as new. But... I have a nagging suspicion that something else is not quite right but I can't put my finger on it. Here are a few shots of the leaks. Not particularly exciting but we're all petrolheads here... These were taken after a little bit of a mop up. :D

leak01.jpg


leak02.jpg


You can see the oil starting to pool in places. And it's making a mess on my driveway (albeit only a small amount).

leak03.jpg


As mentioned above, I feel that there's something not quite right when driving it. It handles better than ever (thanks to the damper rebuild recently) and fixed engine/gearbox mounts but the performance isn't what it was even a handful of weeks ago. Of course, this could well be related to the leaks and/or other issues...

Thankfully my good friend set aside an hour this morning at his family garage so I popped down to get a compression test done. I suspected I was down on cylinder pressure (as I was when all the problems started way back when) hence the visit to my mate's garage. We broke out the testing gear and the results were... disappointing... I think the following image and overlay I made shows the story of this morning:

comptest01.jpg


To put the above into perspective, when the car left TDF last time it was running around 190 PSI across all 4 cylinders. I guess that's where some of my performance has gone then! I also found that my spark plugs (especially spark #2) were now swimming in oil. This was new as they weren't the last time I had them out.

Having dropped a small bit of oil in through the spark plug opening the engine was cranked again (wet test to see if maybe the piston rings were worn perhaps). This yielded a slight increase in pressure but it was hard to say whether or not this was coincidental; in the end proving inconclusive. I hope the pistons are ok otherwise I fear it is going to get even more expensive. :(

To finish this update, I'll post up a few images of the driveway showing my 'backup' car. It's some piece of Jap thing. Maybe if I ask nicely my good lady will let me borrow it for a while. Talk about a downgrade... (runs for cover!) ;)

driveway01.jpg


driveway02.jpg


driveway03.jpg


Roll on next week and making the arrangements to get the Trophy to TDF.
 
If Carlsberg did built threads.....








They still wouldn't be as good :lol:

Awesome write up, to be honest you have patience as I think I would of give up with it
 
Enjoyed reading that.

What are the plans if it's the piston rings that have gone? You going to have the block stripped and sorted, or source a second hand engine?

Car looks really clean and well maintained apart from that, I'd have lost the plot with it ages ago. :lol:
 
Great read Andy, but now I understand the running costs you mentioned on facebook :(

Hope it gets sorted so you can enjoy it! Did K-tec ever own up to being numpties?
 
That's an amazing write up for a brilliant car.

Always had a soft spot for all Clio Sports
Cheers Sickly - despite all the issues I still genuinely enjoy the car. When it's running healthy it's hard to beat. Honest! :lol:

If Carlsberg did built threads.....

They still wouldn't be as good :lol:

Awesome write up, to be honest you have patience as I think I would of give up with it
:lol: Thanks for the kind words, mate. As I said to Sickly, if the car didn't give me the enjoyment/satisfaction that it does then I would have cut my losses and started again with a different car. To me it's worth sticking with. Just.

Enjoyed reading that.

What are the plans if it's the piston rings that have gone? You going to have the block stripped and sorted, or source a second hand engine?

Car looks really clean and well maintained apart from that, I'd have lost the plot with it ages ago. :lol:
Glad you enjoyed the read, Chris. If the piston rings have gone I may have to bring forward my plans for forged and uprated internals... Seriously, I was planning to get the internals uprated but the costs to date with the issues I've had mean this won't happen for a while. However, if there are issues with the pistons then I think I might opt for the Cosworth kit (not massively more expensive and good for 600bhp it would appear, although I won't be approaching anywhere near that figure as I'm keeping things NA).

I think I'd rather go down the route (if necessary) of getting the block stripped and sorted by a reputable specialist as I know the engine and what it has been through; and don't fancy risking getting a secondhand engine with no history. Of course, if an engine comes up with known history and in mint condition then my opinion may change.

I'll know more in a week or two when I've had the current problems looked into. No doubt there will be further updates...

Jesus Andy, nothing but problems it would seem. Interesting reading though :)
Thanks Stu - glad you enjoyed the read. Frikkin' French piece of sh-... :lol:

Can't believe you've had some many problems man.
Glad you used Ren-Tech, top guys there.
Yep - RenTech are one of the few places I trust, Lee. If nothing else comes out of the last few months at least I know who and who not to trust with my car!

You have the patience of a saint. It seems like you're in a similar position to Chris (TypeGRRR) and his car: it's a real labour of love and you've invested so much time and money that you couldn't get rid of it now even if you wanted to.

So many problems but that disintegrating foam filter just takes the p*ss.
Ah crap - really sorry to hear that TypeGRRR is having issues, too. It can be a real drain (not just financially) so hope he gets it sorted soon. As for that filter of death. Mate, I was not upset to see it go. The new one is infinitely better. Thinking on, I wouldn't be surprised if my valves are all messed up as they haven't been inspected and cleaned since I put the new filter on. Mind you, the engine will be stripped down and examined next week anyways so let's see what they find...

Great read Andy, but now I understand the running costs you mentioned on facebook :(

Hope it gets sorted so you can enjoy it! Did K-tec ever own up to being numpties?

K-tec won't, they'll lose too much work for it.

Cheers, Ben. It's frustrating I can tell you. Especially all those additional and unexpected costs. Those are the real killers and, in many cases, should not have been incurred. But you have to laugh otherwise, well... :lol: I think Lee answered the question as well as can be.

It will be great to spend winter getting it sorted so that next year I can get out a bit more and enjoy it to the max. Those ITB's sound so good. :D
 
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